Brief Introduction

The cooler is one of the important machines in the rotary kiln system, is widely used in metallurgy, building materials, chemical, cement, construction, refractory, and other industries. The function of the equipment is to fully exchange heat between the clinker (1000-1200 ° C) from the rotary kiln through the barrel rotating material and air to cool the material below 200 °C. At the same time, it improves the quality and wearability of the clinker, and the air after cooling the material is all put into the kiln, and the secondary circulating air is used to improve the thermal efficiency of the kiln. The cooler has the characteristics of simple structure, high operation rate, and convenient operation and maintenance.

Working Principle

The material is sent to the hopper by a belt conveyor or a bucket elevator and then fed from the hopper through the feeding pipe into the feeding end. The slope of the feeding pipe is greater than the natural inclination of the material so that the material flows smoothly into the cooler. The cooler cylinder is a rotating cylinder that is slightly inclined to the horizontal. The material is added from the higher end of the single-cylinder cooler, and the heat carrier flows out from the lower end, in countercurrent contact with the material, and the heat carrier and the material flow into the cylinder together. As the rotating material of the cylinder is moved by gravity to the lower end, during the forward movement of the wet material in the cylinder body, the heat supply of the heat carrier is directly or indirectly obtained, so that the hot material is cooled, and then sent out at the discharge end of the cooler through a belt conveyor or a screw conveyor.

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Technical Data

Spec./m
(Dia.×Length)
Shell Cubage
(m³)
Capacity
(t/h)
Installation
Obliquity
(%)
Highest Inlet
Air Temperature
(℃)
Main Motor
(kw)
Weight
(t)
Φ1.2×8.0
9.0
1.9~2.4
3~5
700~800
7.5
9
Φ1.2×10
11.3
2.4~3.0
3~5
700~800
7.5
11
Φ1.5×12
21.2
4.5~5.7
3~5
700~800
15
18.5
Φ1.5×14
24.7
5.3~6.6
3~5
700~800
15
19.7
Φ1.5×15
26.5
5.7~7.1
3~5
700~800
15
20.5
Φ1.8×12
30.5
6.5~8.1
3~5
700~800
18.5
21.5
Φ1.8×14
35.6
7.6~9.5
3~5
700~800
18.5
23
Φ2.2×12
45.6
9.7~12.2
3~5
700~800
22
33.5
Φ2.2×14
53.2
11.4~14.2
3~5
700~800
22
36
Φ2.2×16
60.8
13.0~16.2
3~5
700~800
22
38
Φ2.4×14
63.3
13.5~16.9
3~5
700~800
37
45
Φ2.4×18
81.4
17.4~21.7
3~5
700~800
37
49
Φ2.4×20
90.4
19.3~24.1
3~5
700~800
45
54
Φ2.4×22
99.5
21.2~26.5
3~5
700~800
45
58
Φ2.6×24
127.4
27.2~34.0
3~5
700~800
55
73
Φ3.0×20
141.3
30.1~37.7
3~5
700~800
75
85
Φ3.0×25
176.6
37.7~47.1
3~5
700~800
75
95
Φ3.2×25
201
42.9~53.6
3~5
700~800
90
110
Φ3.6×28
285
60.8~76.0
3~5
700~800
160
135

Technical parameters of indirect heat dryer:

Shell
diameter
×shell
Length
Items
Inside
diameter
of outer
shell
(mm)
Inside
diameter
of inner
shell
(mm)
Shell
Length
(m)
Shell
cubage
(m³)
Shell
obliquity
Lifting
blade
form
Highest
inlet air
temperature
(℃)
Dimensions
(m)
Φ1.5×15m 1500 500 15 20.27 3-5% Lifting form 850 16.2×2.7×2.7
Φ1.5×17m 17 22.97 18.2×2.7×2.7
Φ1.5×19m 19 25.68 20.0×2.9×2.9
Φ1.8×21m 1800 650 21 35.91 3-5% Lifting form 850 22.5×2.7×2.7
Φ1.8×23m 23 39.33 24.5×2.9×2.9
Φ1.8×25m 25 42.75 26.5×2.9×2.9
Φ2.2×21m 2200 800 21 58.10 3-5% Lifting form 850 ----
Φ2.2×23m 23 63.61
Φ2.2×25m 25 69.15

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